Get Up to 40% OFF on All Custom Boxes Checkout Our Catalog * Limited time only.

Custom Rigid Packaging Mailers

Custom rigid packaging mailers are made from premium rigid stock to make your shipments stand out throughout the whole journey of shipping. These mailers represent your brand at every stage of shipping. These mailers offer a unique unboxing experience for the recipients.

These mailers keep the shipments intact from all the external elements during storage and transit. Creating such mailers demands vast skills. Tycoon Packaging has the full potential to manufacture these mailers according to your needs through our customizable packaging solutions.

We use premium materials to create these mailers to resist crushing, bending, and moisture, keeping your items safe. We use the latest machines to die cut these mailers in any size to fit products snugly without wasted space.

We always use vibrant printing techniques to print custom packaging boxes and mailers with logo, graphics, and branding elements to showcase your brand. We employ modern presses to apply premium finishes on these mailers to give a polished look and upscale feel that customers remember.

We construct these mailers according to your needs with complete precision at wholesale rates. So, what are you waiting for? Order custom rigid packaging mailers wholesale and get an instant quote.

Starting From: $0.50 Per Box

100% Free Shipping
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Q: Are custom rigid packaging mailers strong enough for shipping fragile products?

Of course! They are made from durable, rigid chipboard and protect delicate items during transit.

Q: Can I customize the design and print inside the mailer?

Absolutely! We offer full inside and outside printing for complete brand visibility.

Q: Do you provide magnetic closure options?

Yes, magnetic closures can be added for luxury, convenience, and secure sealing.

Q: What is the minimum order quantity for these mailers?

We offer low MOQs, making them ideal for both small and bulk orders.

Q: Do you offer samples of custom rigid packaging mailers before production?

Yes, you get free 3D samples to approve your design before manufacturing begins.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    PRODUCT Features

    Get Free Quote

    * Required
    * Required
    * Required
    * Required

    Maximum file size 2 MB.(jpg, png, gif, doc, docx, xls, xlsx, pdf, ai, cdr)

    Error submitting form! Success!
    Scroll to Top