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Reusable Mailers

Reusable mailers are sturdy, lightweight, and fully customizable. These mailers make your every shipment stand out at every stage. These mailers become the extension of your brand during shipping. These mailers deliver a memorable unboxing experience for the recipients.

These mailers further protect delicate and high-value products throughout the whole journey. These mailers are perfect for subscription products, corporate gifts, or promotional materials. Creating such mailers demands vast skills. Tycoon Packaging has got you covered.

We have full potential to manufacture these mailers according to your needs through our customizable packaging solutions. We use premium materials to create these mailers to not only protect your contents but also communicate care and quality.

We use modern machines to die-cut these mailers in any size to match your exact dimensions—whether for apparel, accessories, samples, or subscription services. We use CMYK printing techniques to print these mailers with branding elements to amplify the professionalism of your brand.

We employ modern presses to apply royal finishes on these mailers to signal quality before your customer even opens the package. We construct these boxes according to your needs with complete precision at wholesale rates.

So, what are you waiting for? Order custom standard mailer wholesale and get an instant quote.

Starting From: $0.50 Per Box

100% Free Shipping

What Are Reusable Mailers?

Reusable mailers are the packaging solutions designed for multiple uses. These mailers feature such as dual adhesive strips, durable construction, or closures like zippers and snaps. These mailers can be used various times without needing a new package each time.

Why Pick Our Custom Reusable Mailers?

Our boxes are the perfect medium to provide a huge range of benefits and advantages. Some of the benefits are given below:

  • Ensure every mailer looks professional and performs perfectly.
  • Turn every shipment into a branding opportunity.
  • Create a memorable unboxing experience.
  • Provide a convenient way for customers to return items.
  • Ideal for retail, e-commerce, and subscription shipments.

Avail Never-Ending Customization Options To Meet Your Needs

Tycoon Packaging is here to help you manufacture these boxes tailored to your requirements with boundless customization options.

Premium Materials For Custom Reusable Mailers

We offer numerous high-quality materials for these mailers to enhance your product’s perceived value while aligning with your brand’s green goals. Take a look at some of the packaging materials:

  • Corrugated Cardboard
  • SBS Paperboard
  • Top-Notch Rigid
  • Recyclable Kraft

Choose the Ideal Size For Your Every Product

We bring several sizes for these mailers to pack any product quantity and ensure a professional fit, reducing shipping costs. Here are some of the sizes:

  • 9″ x 12″
  • 10″ x 13″
  • 12″ x 15.5″

Are you looking for other dimensions? Fret not! We also give custom sizes for eco friendly mailers to fulfill all your packaging needs and requirements. What is your duty? Just tell us the required sizes and we will die-cut these mailers according to your needs.

Upgrade Your Brand with Premium Enhancements

We offer many premium enhancements for these mailers to make your brand messaging more visible and elevate your unboxing experience. Check out some of our premium enhancements:

Print Your Message with Complete Precision

We offer plenty of printing techniques for printing packaging mailers with branding info to ensure your customers remember your brand long after delivery. Some of our printing techniques are:

  • Digital/Offset Printing
  • CMYK/PMS Color Scheme
  • Inside/Out or Both
  • One to Full-Color
  • No Printing

We also offer many printing options for bamboo envelopes with all the branding elements to promote your brand and message.

Reflect Premium Quality with Luxurious Finishes

We provide a huge range of premium finishes for sustainable mailers to enhance the look and feel, making your package truly unforgettable. Some of our premium finishes include:

  • Gloss/Matte
  • AQ Coating
  • Spot UV
  • Silver/Gold Foiling
  • Embossing/Debossing

What Are The Other Features Available?

We offer an ample assortment of premium features for these mailers to drive engagement and improve functionality. Here are some of the options:

  • Die-Cut Windows
  • Inner Inserts
  • Custom Cavities
  • Much More

What’s More To Have?

We sweeten our packaging deal with a huge range of perks. Here are some of the most appealing benefits:

  • Free Shipping
  • Fast Turnaround
  • Low MOQs
  • Free 3D Samples
  • Wholesale Rates
  • 24/7 Customer Support

How To Get A Quote?

Shake hands with us as your packaging partner to step up your packaging game to a whole new level. You are one click away! There is no need to wait anymore. Order custom printed reusable mailers bulk and get more perks!

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Q: What materials are used for custom reusable mailers?

We use recycled poly film, compostable stock, Kraft paper, and fabric materials to ensure durability and sustainability.

Q: Can I print my logo and brand message on the mailers?

Yes! You can fully customize your mailers with your logo, artwork, product info, or social media handles using advanced printing techniques.

Q: Are reusable mailers water-resistant?

Absolutely. Our recycled poly and compostable options are moisture-resistant, keeping your products safe during delivery.

Q: What is the minimum order quantity (MOQ)?

We offer low MOQs to make it easier for both startups and large businesses to order without overstocking.

Q: How do I get a price quote for my order?

Simply share your design details or specifications, and we’ll provide an instant quote along with free 3D samples for approval.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    PRODUCT Features

    Get Free Quote

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