Whether you are a new business or an established brand, it is important to know and understand how to order custom boxes. Every packaging has a different way of placing an order. Therefore, knowing the ordering process can help streamline your packaging process, offering complete peace of mind.
This guide walks you through each step of ordering custom boxes to help you make informed decisions that align with your brand and product needs. Here’s a more detailed breakdown:
What Are Some Of Product Related Aspects?
It is important to define your product needs and requirements before placing an order for custom packaging. Consider the following aspects in detail:
Product Dimensions
The first step is to measure the size of your product. Don’t know how to measure? No need to worry at all. You just have to know the length, width, and height of your product with the help of a measuring instrument to ensure the right product size.
- Length — It is the longest side of an object, measuring how far it extends from one end to the other end.
- Width — It is the measurement of how wide an object is from one side to the other side.
- Height — It is the measurement of how tall an object is from the base to the top.
The right dimensions of the product make it easy for you to choose the right size of the packaging.
Product Weight
The second step is to determine the weight of the product to be packed in the packaging. Why is it necessary, you may think? Product weight helps you choose the top-quality materials in the right thickness for the packaging to hold the weight.
Quantity Needed
The next step is to decide the number of customized boxes you want to have for your inventory and future supply needs. You can order custom packaging for small businesses with the help of the company’s low MOQ policy.
Packaging Purpose
It is essential to define the purpose of the packaging. You can get a better understanding with the help of an example. Suppose you want to have custom shipping boxes; then the packaging requirements must align with the rigors of shipping for safe product shipment.
There are various boxes, such as retail display, subscription services, or promotional events. Choose the one that fulfills your needs
How To Consider The Budget?
The most important part is the budget you decide on for the custom packaging. Define a clear budget for the packaging supplier to help you choose the cost-effective packaging aspects. Some of the packaging aspects include materials, layouts, printing, and finishing options.
How To Define Your Packaging Requirements?
Every product is different. Therefore, its packaging should also be different depending on the brand and product needs. Take a look at some of the following packaging aspects:
Select The Right Material
The quality of the materials says a lot about your product and brand. Therefore, choosing suitable materials is important. The material you choose affects the durability, cost, and appearance of your custom boxes. Here are some of the common options:
- Cardboard
- Corrugated Board
- Kraft Paper
- Rigid Board
- Specialty Papers
The thickness of the materials is vital for custom printed shipping boxes to keep the packed products protected throughout the whole shipping process.
Pick An Ideal Size
The right size of the packaging ensures product integrity. That is why picking an ideal size of the packaging is vital for product protection. Below are some of the sizes for your inspiration:
- 1.75″ x 1.75″ x 5″
- 2.25″ x 2.25″ x 2.25″
- 3.5″ x 3.5″ x 3.5″
- 6″ x 4″ x 6″
You can also ask the packaging supplier for custom sizes to meet your specific needs. Just share the size of the packaging you want to have, and they will craft the packaging according to your given preferences.
Opt For The Distinct Shape
The shape of the packaging is the face of your brand. Therefore, choose a unique shape for your custom packaging to ensure the uniqueness of your product and brand. Some of the packaging is given below for your inspiration:
- Square
- Rectangular
- Gable
- Hexagonal
- Pillow
- Cube
- Pentagon
Select The High-End Style
Box styles are perfect for giving a better customer experience. Therefore, opting for the right styles is essential for a memorable brand experience. Check out some of the most popular packaging styles:

- Mailer
- Two Piece
- Hinged Lid
- Shoulder
- Sleeve
- Display
- Roll End Tuck Front
- Tuck Top
- Auto Lock Bottom
Choose The Excellent Printing Techniques
Printing method impacts the visual appeal and branding of your custom packaging boxes with logo. Therefore, selecting the vibrant printing technique is important for effective branding and upscale presentation. Here are some of the most popular techniques:
- Digital/Offset Printing
- 1 To 4 Color Printing
- Inside/Out or Both Side Printing
- CMYK/PMS Color Schemes
Pick The Right Finishing Options
Driving customer attention towards your product is important, and using a suitable finishing choice. Therefore, pick the remarkable finishes for your custom packaging to make your product stand apart from others. Explore some of the diverse range of finishes:
- Gloss/Matte
- Spot UV
- AQ Coating
- Embossing/Debossing
- Gold/Silver Foiling
How To Order Custom Boxes In Bulk — Know In A Glance
This table shows off aspects that are important for custom boxes. Have a look at this to get a better understanding at a glance.
Type | Material | Size | Shape | Style | Printing | Finishes | Add-Ons |
Mailer Box | Corrugated Cardboard | Customizable | Rectangle | Tuck Flap, Auto-Lock | CMYK, PMS, Digital | Matte, Gloss, Soft-Touch | Inserts, Window Patching |
Rigid Box | Chipboard, Cardboard | Customizable | Square, Rectangle | Lift-off Lid, Magnetic | Offset, Foil Stamping | Spot UV, Embossing | Ribbon, EVA Foam, Handles |
Folding Carton | Cardstock, Kraft Paper | Customizable | Rectangle, Square | Straight Tuck End | Flexo, Digital, PMS | Aqueous Coating, Foil | Die-cut Window, Tear Strip |
Drawer Box | Cardboard, Corrugated | Customizable | Rectangle | Pull-Out Drawer | CMYK, Offset | Matte, Gloss, Soft-Touch | Rope Handles, Magnetic Closure |
Gable Box | Kraft Paper, Cardboard | Customizable | Rectangle, Custom | Gable Handle | Digital, PMS | UV Coating, Embossing | Hang Tags, Windows |
Pillow Box | Cardstock, Kraft Paper | Customizable | Oval | Foldable Pillow Shape | CMYK, Digital | Matte, Gloss, Aqueous Coating | Ribbon, Stickers |
Hexagon Box | Corrugated, Kraft Paper | Customizable | Hexagon | Tuck Flap | CMYK, PMS | Gloss, Matte, Spot UV | Handles, PVC Window |
How To Design Your Custom Packaging?
If you have created your packaging design, then this step is not for you. But if you want to create or recreate your packaging design, then you must know how to do it. Here are some of the ways you can craft your box design:

Online Design Tools
Many packaging companies offer online tools where you can upload your artworks, graphics, or illustrations. Choose the templates that align with your brand and product needs and customize your box design according to your needs.
When Do You Need An Expert Designer?
Design is the most creative and crucial step. Therefore, if you need any help with the design of packaging, you can work with designers available at most of the packaging companies. Or you can also hire a freelancer to experiment and create your custom box with full freedom.
Why Do You Check The Free 3D Samples?
Most of the packaging companies offer the option to request free 3D samples of the packaging to review your design before placing a full order. It is recommended to avail this opportunity to check whether the packaging design is aligned with your needs or not.
Make adjustments in the design of the packaging if necessary.
How To Order Custom Boxes Online?
There are various ways you can order your custom boxes. Choose the best one that aligns with your goals. Here are some of the best ways you can place your order with your packaging supplier.
Online Ordering
Most packaging companies allow you to place your order online through their website quote form.
Contacting Company Representatives
You can also contact a representative of the company to discuss your needs in detail and seek help from them. After the complete discussion, you can place your order.
Production & Delivery
Once your order is placed, the company will begin the production of the custom boxes and ship them to your address within a set timeframe.
How To Order Custom Boxes Wholesale From Tycoon Packaging?
Tycoon Packaging has all the skills to manufacture any kind of custom packaging tailored to your needs through our customizable packaging solutions. We construct custom boxes according to your needs at wholesale rates. Feel free to contact us and place your order.
Conclusion Of How To Order Custom Boxes In Bulk
Ordering custom boxes involves careful planning and collaboration with a reliable packaging partner. By understanding each step of the process, from defining your product needs to crafting packaging design. This guide provides you better understanding of ordering custom boxes with complete ease.
FREQUENTLY ASKED QUESTIONS
Q: Can I get a sample before placing an order?
Of course! Most of the packaging companies provide free 3D samples before placing an order. But samples are available only on demand.
Q: Shall I pay for plates or the die charges?
No. Most of the packaging suppliers do not need any extra amount for plates or dies. The price in the quote is final that you pay.
Q: What factors affect the pricing?
Generally, five factors influence the price of the packaging. Here are these factors:
- Box Material
- Dimensions
- Box Style
- Ink
- Quantity
Q: How do I choose the right packaging material for my product?
Packaging suppliers have a team of experts who assist you in selecting the most suitable packaging material based on your product’s size, weight, and protection needs.
Q: Can I provide my artwork?
Of course! Packaging companies allow you to provide your artwork, but you will need to get in touch with their designers for this. They will guide you regarding the format and resolution requirements.