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Mailer Box Size

Mailer Box Size — The Ultimate Guide

E-commerce businesses are continuously looking for ways to pack their premium products. One of the best ways to pack and ship products is with mailer boxes. But e-commerce products come in various sizes and shapes. So, it is important for you to know and understand the mailer box size.

You should pick the right size for the mailer box that align with your product and brand needs. It should also prevent any damage to the packed products during storage and mailing.  This blog covers everything in detail, from box sizes to box types.

What Is Mailer Box Size?

The box size for mailers refers to the box dimensions for shipping products. The sizes of the packaging can vary based on product type and size. It consists of length, width, and height, measured in any unit such as inch, centimeter, and millimeter.

  • Length (L) – how long the box is from side to side
  • Width (W) – how deep it is from front to back
  • Height (H) – how tall it is from base to top

Dimensions For Mailer Boxes

There are several dimensions for mailer boxes are available in the market. Let’s explore different dimensions of the mailer packaging and look at the standard sizes. Here are some of the common dimensions available in the market that you can consider:

Small Mailer Boxes

Small mailer boxes are ideal for shipping small or fragile items in style. These boxes reduce the shipping costs low by giving them a perfect fit, reducing the need for extra material. The dimensions of such boxes are mentioned below. 

  • 6″ × 6″ × 2″
  • 8″ × 6″ × 2″
  • 10″ × 7″ × 4″

These boxes are a popular choice for e-commerce businesses that ship small items. These boxes are perfect for jewelry, cosmetics, phone accessories, keychains, small electronics, and small presents.

Medium Mailer Boxes

Medium mailer boxes are the most common medium to ship slightly larger products. These boxes are typically used to keep the packed products protected during storage and mailing. Take a look at some of the following sizes:

  • 12″ × 9″ × 3″
  • 14″ × 10″ × 4″
  • 16″ × 12″ × 4″

These boxes offer a perfect balance between space and cost, allowing you to ship items securely while recusing shipping costs. These boxes are perfect for clothing, apparel, books, gadgets, electronics, and product bundles.

Large Mailer Boxes

For shipping larger or multiple items, a larger box is required. Larger mailer boxes are the perfect packaging solution to ship larger items in a stylish manner. These boxes become a safe home for the packed products and keep heavy or bulky items safe throughout the whole journey.

Some of the common standard mailer box sizes include:

  • 24″ × 18″ × 10″
  • 30″ × 24″ × 12″
  • 36″ × 24″ × 12″

These boxes are needed to ship oversized products or multiple items together. These boxes are perfect for large clothing items, accessories, electronics, bedding, pillows, comforters, sports equipment, and gear.

The importance of mailer packaging is indisputable in the packaging industry. If you want to choose a mailer packaging for the items you want to ship, you should know its types first. Here are some of the types:

Custom Printed Mailer Boxes

Custom printed mailer boxes are perfect for promoting your branding to the next level during storage and mailing. These boxes call the attention of the target audience throughout the whole journey. these boxes protect the premium products and keep them in pristine condition.

These boxes give a memorable unboxing experience for more social sharing. These boxes are versatile for various products such as cosmetics, electronics, accessories, and more.

Kraft Mailer Boxes

Kraft miler boxes are perfect for enticing the eyes of the eco-conscious customers right from the first glance with the natural brown look. These boxes become the face of your brand green initiative and promote your sustainable practices.

These boxes keep the items in pristine condition throughout the whole journey. These boxes provide an outstanding unboxing experience that delight the recipients.  

Premium Poly Mailers

Poly mailers are the perfect medium to pack and ship products in style. These mailers are the symbol of your brand while handling, displaying, storing, and mailing the items. These mailers are a home for the packed products throughout the whole commute.

These mailers offer a delightful unboxing experience and encourage the customers to share the experience on the social media. These mailers are perfect for shipping various items such as clothing, books, and other soft items.

Table That Shows Mailer Box Size & Types In Detail

Box TypeMaterialsSize (L x W x H)
Standard MailerCorrugated Cardboard (E-Flute)6″ x 4″ x 2″
Eco-Friendly MailerRecycled Kraft Paperboard7″ x 5″ x 3″
Luxury MailerRigid Chipboard with Matte Laminate10″ x 8″ x 4″
Flat MailerCorrugated Cardboard (B-Flute)12″ x 9″ x 1.5″
Subscription BoxWhite Corrugated Cardboard9″ x 6″ x 3″
Heavy-Duty MailerDouble-Wall Corrugated Board14″ x 10″ x 6″
Small Gift MailerKraft Corrugated Cardboard5″ x 5″ x 2″

Where To Get Mailer Boxes In Any Size?

Tycoon Packaging specializes in manufacturing these boxes in any dimension and in quantity to fulfill your packaging needs through our customizable packaging solutions. We create these boxes in any size, shape, style, printing, and finish to meet your needs.

We construct these boxes according to your vision with complete precision at competitive prices. We offer more perks with every order. Feel free to contact us and place your order.

Final Thoughts On Mailer Box Size

Uplift the mailing experience with the right mailer box size. Mailer boxes keep the products protected from potential damage during storage and transit. Besides the right dimension, packaging types also play an important role in enhancing satisfaction.

FREQUENTLY ASKED QUESTIONS

Q: Do different sizes affect shipping costs?

Yes, larger or heavier boxes may increase shipping rates. Choosing a compact, appropriately sized mailer can help minimize costs.

Q: What if my product is an unusual shape or size?

Custom mailer boxes can be designed to accommodate unique shapes and sizes, ensuring both protection and presentation.

Q: Are mailer boxes measured internally or externally?

Mailer boxes are usually measured by their internal dimensions to ensure an accurate fit for your product.

Q: Can I get a custom-sized mailer box?

Yes, many packaging providers offer custom dimensions to perfectly fit your product and branding needs.

Q: How do I choose the right mailer box size?

Measure your product’s length, width, and height, and add extra space for padding or inserts. Choose a box that fits snugly without excessive empty space.

America’s Leading Packaging & Custom Box Manufacturer

Tycoon Packaging makes it simple to design and order custom boxes and affordable packaging online. Contact us today to learn more about your options to bring your packaging vision to life.

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