Get Up to 40% OFF on All Custom Boxes Checkout Our Catalog * Limited time only.

Custom Cardboard Mailer Boxes

Custom cardboard mailer boxes are well-designed to give a professional presentation during the entire mailing process that onlookers remember. These boxes showcase your brand throughout the whole journey for instant recognition from afar. These boxes ensure the safety of the products and arrive in pristine condition every time.

These boxes enhance the unboxing experience and drive more social sharing. These boxes allow customers to carry the packed items with complete ease. Creating such a type of packaging demands huge skills. Fret not! Tycoon Packaging has got you covered.

We have all the skills to manufacture these boxes as per your needs and requirements with the help of our customizable packaging solutions. We use high-quality cardboard in varying thicknesses to craft the packaging to protect products from external pressure, moisture, and handling damage.

We employ advanced die-cutting machines to die-cut these boxes in any size to ensure your products fit securely inside without any movement. We use vibrant printing approaches to print brand names, graphics, and contact info on these boxes to become a powerful branding and marketing tool.

We use next-gen presses to apply magnificent finishes on these boxes to provide visual appeal that enhances customer perception of your brand. We make these boxes as per your needs with complete precision and make sure to send flawless packaging.

So, why wait then? Order custom cardboard mailer boxes wholesale and get an instant quote!

Starting From: $0.50 Per Box

100% Free Shipping

What Are Custom Cardboard Mailer Boxes?

These boxes are smaller and lighter containers made from a single layer of high-quality materials. These boxes are perfect for a huge range of products such as cosmetics, electronics, small tech accessories, apparel, cosmetics, books, food items, and much more.

Why Choose Our Custom Cardboard Mailer Boxes?

Our boxes are the perfect medium to provide a huge range of benefits and advantages. Some of the benefits are given below:

  • Make the first physical touchpoint unforgettable throughout the whole journey
  • Turn a simple delivery into a powerful branding moment 
  • Ensure the packed products arrive flawlessly, reducing damage and product returns
  • Amplify the unboxing experience that customers remember and share
  • Communicate quality and care before the product is even seen

Acquire Never-Ending Customization Options To Meet Your Specifications

Tycoon Packaging is here to help you manufacture these boxes tailored to your requirements with never-ending customization options.

Cardboard Material For Custom Cardboard Mailer Packaging USA

We provide high-quality cardboard in different thicknesses for these boxes to protect your products and align with your brand values. Take a look at some of the other packaging materials:

  • SBS Paperboard
  • Top-Notch Rigid
  • Recyclable Kraft

Precise Sizing For Every Product

We offer several sizes for these boxes to give a perfect fit that eliminates internal movement, preventing any product damage. Here are some of the sizes:

  • 4″ x 4″ x 2″
  • 8″ x 6″ x 2″
  • 10″ x 8″ x 4″
  • 12″ x 9″ x 3″
  • Custom Size

Reinforces Your Brand with Premium Enhancements

We offer a broad selection of premium enhancements for these boxes to make your brand stand out at every step. Check out some of our premium enhancements:

Premium Printing For Brand Recognition

We bring numerous printing techniques for printing custom cardboard mailer boxes with logo to make your brand pop and look as professional as your products. Some of our printing techniques for printing logo, tagline, and designs include:

  • Digital/Offset Printing
  • CMYK/PMS Color Scheme
  • Inside/Out or Both
  • One to Full-Color
  • No Printing

Luxury Finishes for Upscale Appeal

We give numerous premium finishes for custom cardboard and glossy mailer boxes to amplify the perceived value and quality of your packed products. Some of our premium finishes include:

  • Gloss/Matte
  • AQ Coating
  • Spot UV
  • Silver/Gold Foiling
  • Embossing/Debossing

How To Get A Quote?

Shake hands with us as your packaging partner to step up your packaging game to a whole new level. You are one click away! Order custom cardboard mailer packaging wholesale and get more perks!

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Q: What are the MOQs for custom cardboard mailer packaging wholesale?

Our MOQs are flexible to your needs, making it accessible for small businesses and startups to invest in custom packaging.

Q: How long does production and shipping take?

Our production time is 10-12 business days after proof approval. Shipping time depends on your location and chosen method.

Q: Can I see a proof of my design before printing?

Yes. We provide a digital PDF proof for your approval to ensure every detail is perfect before we go to press.

Q: Do you offer design services if I don’t have a ready-made artwork file?

Yes, our expert design team can help bring your vision to life for an additional fee. Just share your ideas with us!

Q: Are custom-printed cardboard mailer boxes wholesale eco-friendly?

Absolutely. We offer FSC-certified, 100% recycled, and fully recyclable material options to support your sustainability goals.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    Get Free Quote

    * Required
    * Required
    * Required
    * Required

    Maximum file size 2 MB.(jpg, png, gif, doc, docx, xls, xlsx, pdf, ai, cdr)

    Error submitting form! Success!
    Scroll to Top