Dimensions | All Custom Sizes & Shapes |
Printing | CMYK, PMS, No Printing |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
Quantities | 100 – 500,000 |
Coating | Gloss, Matte, Spot UV |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 4-6 Business Days, Rush |
Custom Design Mailer Boxes
Custom design mailer boxes are designed to ship valuable products to the customers’ destinations. These boxes promote your brand to the next level throughout the whole journey. These boxes keep the products protected from all kinds of damage while handling, displaying, storing, and mailing.
These boxes provide a cherished unboxing experience and encourage potential customers to share the experience on social media, amplifying word-of-mouth. These boxes are perfect for subscriptions, e-commerce, gifting, and other industries. But creating such boxes requires huge expertise.
Tycoon Packaging has all the skills to create these boxes through our boundless customization options with the latest die-cutting & printing approaches. We utilize first-rate stocks in several thicknesses to craft these boxes to withstand the rigors of shipping and mailing.
We make use of the latest die-cutting tools to die-cut these boxes in any size to accommodate any product quantity with a snug fit. We use CMYK printing techniques to print custom design mailer boxes with logo, brand name, and other details on the packaging to achieve brand recognition while shipping & mailing.
We use innovative presses to apply lush finishes on the packaging for a luxurious look that appeals to every onlooker while mailing. We have an expert team to customize custom mailer boxes with inserts and other add-ons to enhance the functionality of the packaging.
We construct these boxes according to your vision and double-check every box to send you error-free packaging at competitive rates. Enjoy free delivery, quick turnaround, low MOQs, wholesale prices, free 3D samples, design assistance, and 24/7 customer.
So, what are you waiting for? You are one click away. Order custom design mailer boxes wholesale in minutes and get an instant quote.


- NO DIE & PLATE CHARGE
- REQUEST A FREE TEMPLATE
- NO MINIMUM ORDER REQUIRED
- CUSTOM SIZE & STYLE
- FREE SHIPPING
- 100% MONEY BACK GUARANTEE
- ONLINE SUPPORT 24/7

Q: How can I order custom design mailer boxes wholesale?
You can fill the quote form with the details, or you can call us directly to place an order.
Q: What materials are used for these boxes?
Our boxes are typically made from durable corrugated cardboard. Options include:
- Standard White Corrugated Cardboard
- Premium White Corrugated Cardboard with Glossy Ink
- Kraft (Brown) Corrugated Cardboard
Q: How are these boxes shipped?
These boxes are usually shipped flat to save on shipping costs and space. These boxes are pre-scored for quick and easy assembly upon arrival.
Q: Do you offer recyclable materials?
Of course! We use biodegradable materials for these boxes to promote your brand’s green initiative and save our planet.
Q: Do I need tape or glue to assemble custom design mailer boxes with logo?
No, these boxes are designed with interlocking flaps and wings that allow for secure assembly without the need for adhesive
Instant Quote
Get Started
With just a few Steps, design your own boxes!

Get Free Quote
Get a free quote on any packaging project instantly, no matter how complex it is.

Material Selection
We suggest the perfect packaging material for your box once you select the box style.

Artwork Preparation
Share your artwork & design; if not, we will design it based on your suggestions.

Start Production
Once your artwork is approved, we’ll begin production. We will support you at every step.
hIGHly Sustainable
At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.
At Tycoon, our mission is straightforward: we want to make stunning, sustainable packaging accessible to businesses of all sizes. We are committed to offering premium-quality products that are both affordable and environmentally friendly.

FSC certification ensures that we use sustainable materials to create your packaging. It provides environmental, social and economic benefits. Our products are made with FSC Chain of Custody Certified paper.

Tycoon Packaging beleives that packaging leaves a lasting impression. Our expert team is dedicated to take your product to the next level. We ensure that your products stand out in the competive market. Put your hands on us for an excellent packaging experience!

Related products
Material Type & Varying Thickness
Unwrap The Power Of Box Materials

Cardboard
We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

Kraft
Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

Rigid
Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

Corrugated
Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.