Dimensions | All Custom Sizes & Shapes |
Printing | CMYK, PMS, No Printing |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
Quantities | 100 – 500,000 |
Coating | Gloss, Matte, Spot UV |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 4-6 Business Days, Rush |
Custom Hat Mailer Box
Custom hat mailer box is the perfect medium to show off your brand and products in style. These boxes are perfect for your hat business in retail sales or in e-commerce business. These boxes enhance your brand’s visibility while handing, displaying, storing, and shipping hats.
These boxes create a memorable unboxing experience that goes viral on Instagram reels. Are you looking for a reliable packaging partner? Tycoon Packaging has all the skills to create packaging with customizable packaging solutions to meet your needs.
We made these boxes from first grade to get the desired look and protection level. We cut these boxes in any size and box layout using our die-cutting approaches to get ahead of the competition. We print custom hat mailer box with logo and finish them using our vibrant printing techniques for high-end branding.
We also craft custom mailer boxes with full customization freedom. We craft these packaging boxes with complete precision at the lowest possible rates without compromising the quality. We offer perks such as low MOQs, quick delivery, and 24/7 customer support with every order.
So, what are you waiting for? Order a custom hat mailer box wholesale and get an instant quote with free shipping.


- NO DIE & PLATE CHARGE
- REQUEST A FREE TEMPLATE
- NO MINIMUM ORDER REQUIRED
- CUSTOM SIZE & STYLE
- FREE SHIPPING
- 100% MONEY BACK GUARANTEE
- ONLINE SUPPORT 24/7

Q: Who can use custom hat boxes wholesale?
Manufacturers, wholesalers, and retailers use these boxes to attract cereal lovers and get above the competition.
Q: Do you offer custom sizes?
We offer custom sizes as well for specific dimensions. Share the size for these boxes and we will design them accordingly.
Q: Do you offer food-graded materials?
We offer materials that are high-quality and food-graded materials to preserve the morning food from external contaminants.
Q: Do you print these boxes on both sides?
Yes, we can print these boxes from inside/out or both sides for visually appealing visuals and high-end unboxing.
Q: How can I order a custom hat mailer box with a logo?
The process of placing an order at our company is as easy as 1-2-3! Reach us via our website quote form or just make a call to discuss further.
Instant Quote
Get Started
With just a few Steps, design your own boxes!

Get Free Quote
Get a free quote on any packaging project instantly, no matter how complex it is.

Material Selection
We suggest the perfect packaging material for your box once you select the box style.

Artwork Preparation
Share your artwork & design; if not, we will design it based on your suggestions.

Start Production
Once your artwork is approved, we’ll begin production. We will support you at every step.
hIGHly Sustainable
At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.
At Tycoon, our mission is straightforward: we want to make stunning, sustainable packaging accessible to businesses of all sizes. We are committed to offering premium-quality products that are both affordable and environmentally friendly.

FSC certification ensures that we use sustainable materials to create your packaging. It provides environmental, social and economic benefits. Our products are made with FSC Chain of Custody Certified paper.

Tycoon Packaging beleives that packaging leaves a lasting impression. Our expert team is dedicated to take your product to the next level. We ensure that your products stand out in the competive market. Put your hands on us for an excellent packaging experience!
