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Mailer Boxes with Inserts

Mailer boxes with inserts are the perfect way to ship the premium products and keep them in place throughout the whole journey. These boxes catch a shopper’s eye while handling, storing, and mailing. These boxes make a statement in the niche.

These boxes protect the products from internal & external damage during storage and transit. These boxes offer unboxing experience often leads customers to share their purchases on social media, increasing the free marketing. These boxes are perfect for subscriptions, e-commerce, gifting, and other industries.

But creating such boxes is not as easy as it seems and require massive skills. Tycoon Packaging specializes in manufacturing these boxes tailored to your needs through our never-ending customization options with advanced die-cutting and printing approaches.

We craft these boxes from first-grade materials in varying thicknesses to withstand the all the rigors of mailing. We die-cut these boxes in any size using cutting-edge die-cutting tools to house any product quantity with a perfect fit.

We print brand name, contact details, illustrations, and more on the packaging using CMYK printing techniques for brand promotion. We apply premium finishes on the packaging using latest presses for deluxe look that is hard to ignore.

We craft these boxes with inserts, die-cut window, and other add-ons using our expert team to enhance the functionality of the packaging. We work closely with you to craft these boxes with 100% precision to send you error-free packaging at competitive rates.

We offer free shipping, fast turnaround, no MOQs, free 3D samples, and 24/7 customer. So, what are you waiting for? Order mailer boxes with inserts wholesale in minutes and get an instant quote.

100% Free Shipping

Promote Your Brand Throughout The Journey with Mailer Boxes with Inserts

One-of-a-kind mailer boxes with inserts are designed to ship products in style and keep them in place throughout the whole commute. These boxes stimulate the customers the moment the package is delivered and encourage them to share on the social media.

These boxes offer the visual representation of your brand throughout the whole journey. Eyeing for a reliable packaging partner? Tycoon Packaging is here to help you create these boxes tailored to your needs through endless customization options.

Use Top-Quality Materials For Custom Mailer Boxes with Inserts

We offer various materials in the best quality and various thicknesses for these boxes to offer premium look and unparalleled protection during mailing scenarios. Below are some of the materials are:

  • SBS Paperboard
  • Recyclable Kraft
  • Corrugated Cardboard
  • Non-Bendable Rigid

We offer several sizes for custom packaging inserts to pack products with a perfect fit during the whole journey.

Use The Perfect Size For The Perfect Fit

We provide several sizes for mailers boxes with inserts to house any product quantity, organize them in place, ensuring a perfect fit. Take a look at some of the following sizes:

  • 9.5″ x 7.75″ x 4″
  • 10.188” x 7.875” x 4.188” 
  • 12″ x 9″ x 3″

Are you looking for other box dimensions? There is no need to worry. We offer custom sizes as well to our valuable clients to meet your needs. Just share the dimensions of the packaging boxes and we will help you craft them according to your packaging preferences.

Find The Charm Of Premium Features

We bring a broad selection of premium features to produce these boxes to promote your brand to the next level. Explore some of the premium features:

Feel The Magic Of Vibrant Printing

We give ample vibrant printing techniques to print custom design mailer boxes in any color with all the branding elements to strengthen your brand image. Discover some of our printing options include:

  • Digital/Offset Printing
  • CMYK/PMS Color Schemes
  • Inside/Out Printing
  • Full To Single-Color Printing
  • No Printing

We also offer various printing choices for cardboard box inserts to get ahead of the competition.

Add Extra Layer Of Style with Premium Finishes

We put up a vast assortment of elegant finishes for mailer packaging with inserts to dazzle onlookers at first interaction. Below are some of our finishing options are:

  • Gold/Silver Foil Stamping
  • Matte Lamination
  • Gloss Lamination
  • Spot UV
  • AQ Coating
  • Embossing/Debossing

Join hands with us as your packaging partner to take your packaging game to the new heights of success. So, what are you waiting for? You are just a single click away from these boxes. Order mailer boxes with inserts cheap and get more perks with every order.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Q: Can I see a prototype of mailer boxes with inserts wholesale before placing a bulk order?

Yes, we offer prototype service to our valuable clients evaluate the structure, fit, and design before committing to a full production run.

Q: Can the inserts be customized for my product?

We offer inserts are tailored to your needs. Whether you’re packaging cosmetics, electronics, candles, or gourmet treats, our inserts can be die-cut to fit your specific products snugly.

Q: Do inserts affect shipping costs?

Yes! Boxes with inserts may increase the overall weight or size of the package, but they often reduce shipping damage—which can save money in the long run.

Q: Do you offer custom sizes?

Absolutely! We offer custom sizes to fulfill your needs. Send the required size and we will craft the packaging accordingly.

Q: How can I order mailer boxes with inserts cheap?

You can order the packaging by filling out the quote form with essential details and submit it. Or you can call us directly to place order.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    Get Free Quote

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